Auckland Foundry · Est. Metal Casting Specialists

New Zealand's Most Versatile Metal Foundry

From a sketch to a finished casting — Molten Manufacturing melts and casts aluminium, copper-base and iron alloys for marine, automotive, art, agriculture and industrial clients across New Zealand and beyond. 

Casting Processes
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Industries Served
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NZ Wide Clients
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Glendene, Auckland

Full-service foundry — casting, fettling, art department

Greensand
Hardsand
Investment

GREENSAND CASTING

HARDSAND CASTING

INVESTMENT CASTING

ALUMINIUM

COPPER-BASE

IRON CASTINGS

FETTLING & FINISHING

PATTERNMAKING

ART DEPARTMENT

RAPID PROTOTYPING

GREENSAND CASTING

HARDSAND CASTING

INVESTMENT CASTING

ALUMINIUM

COPPER-BASE

IRON CASTINGS

FETTLING & FINISHING

PATTERNMAKING

ART DEPARTMENT

RAPID PROTOTYPING

FROM IDEA TO METAL

Bring us a drawing, image, or concept — we'll turn it into a finished metal product.

FULL-SERVICE FOUNDRY

Casting, patternmaking, fettling, heat treating, art department.

NZ-WIDE & EXPORT

Based in Glendene, Auckland. Serving clients throughout New Zealand and overseas.

What We Offer

Our Foundry Services,
Start to Finish

From patternmaking through casting, fettling, heat treating and full art finishing — every
service your project needs is available in Glendene, Auckland.

Greensand - high-volume, Low consumable cost
01

We cast aluminium, copper-base and iron alloys using three primary methods — greensand, hardsand and investment. Each method is selected based on your part’s geometry, quantity, surface finish requirements and budget.

Greensand — high-volume, excellent surface finishHardsand — complex geometry, large partsInvestment — precision, gallery-quality finishAluminium, copper-base & iron alloys
BLOWN CORES - SHELL CORES - HAND RAMMED - ALL ONSITE
02

Sand cores create internal cavities and voids that would otherwise be impossible to achieve. Our onsite core making facilities mean your complex cored castings are produced without relying on external suppliers — faster turnaround, tighter quality control.

CORE BLOWER — HIGH PRODUCTION, HIGH ACCURACYCO2 CURED HAND RAMMED — ROBUST & RELIABLELARGE COMPLEX CORES AT PRODUCTION RATES — SPECIALIST CAPABILITYONSITE FACILITY — NO THIRD-PARTY DELAYS
3D Print · Short Run
03

Our team can take your idea and make a physical metal object in quick time. Whether it’s an architectural fixture, an artwork marquette or an automotive manifold — the methods used are developed with time and cost constraints driving the process.

NO TOOLING REQUIRED 3D-PRINTED PATTERNS FOR HARDSAND OR INVESTMENT CASTINGSCANNING & DIGITAL MANIPULATIOONE-OFF TO SHORT PRODUCTION RUN
FETTLING - HEAT TREATING - BLASTING
04

A full suite of equipment for the efficient and effective removal of runners and feeders, bringing your casting to a finish you can depend on. Our team has the experience and willingness to meet your exact expectations — every time.

SPRUE, RISER & RUNNER REMOVALGRINDING, LINISHING & SHOT BLASTINGWELDED ASSEMBLY OR MACHINING OPERATIONSHEAT TREATING WITH CERTIFICATE ON REQUEST
Industries We Serve

Metal Casting for Every Industry

Molten Manufacturing serves a diverse range of New Zealand industries. Whether you need a one-off prototype, a short production run, or large-scale repeat castings — our team has the experience and equipment to deliver.

Marine

Propellers, jet boat parts, boat hardware, marine engine castings, fishing components.

01

Automotive

Engine blocks, heads, bell housings, rim centres, badges, grills, turbo housings, sumps.

02

Artwork

Bronze sculptures, mould making, wax working, patination, one-offs to production runs.

03

Industrial

Pump components, manhole covers, drive wheels, mounting hubs, bushes, machine blanks.

04

Our Casting Methods

Three Fundamental Casting Processes, Endless Possibilities

Every job is different. Size, complexity, quantity, cost, surface finish and end use all drive the process. Our decades of experience ensure you get the right method — and the right result.

Traditional Process

Greensand

The oldest and most reusable casting method. Clay-bonded sand rammed in steel flasks delivers beautiful surface finishes and high daily production volumes. Ideal for non-complex, production-scale castings.

100% reusable sand systemExcellent surface finishHigh-volume capabilityNZ-SOURCED – WORLD CLASS SAND

01

Specialty Method

Hardsand

Resin-bonded sand creates firm, robust moulds for larger and more complex parts. Minor undercuts break away locally. A proprietary refractory paint delivers bronze finishes rivalling lost wax — at a fraction of the cost.

Complex geometry capabilityLarge part capabilityCAN TAKE ALMOST ANY MEDIUM AS A PATTERNMolten speciality process

02

Precision Process

Investment

Ceramic shell casting from lost wax or PLA patterns produces the most faithful and detailed rendition possible. Minimal fettling required. Ideal for gallery-quality artwork, intricate components and high-accuracy parts.

 
Highest dimensional accuracyExcellent surface finishComplex undercuts possibleGallery quality standard

03

Aluminium Alloys

Copper-Base

Iron

About Molten Manufacturing

We Take Your Idea
& Make It Metal

Molten Manufacturing is a full-service foundry based in Glendene, Auckland. We melt and cast aluminium, copper-base and iron alloys for clients across New Zealand and internationally.

Most clients arrive with their own patterns — others come with just a sketch, a photo, or an idea. Either way, our experienced team can take your project from concept through to a finished, production-ready casting.

Idea to Finished Product

Patternmaking, casting, fettling, heat treating and art finishing.

One-Off to Production Run

Prototype a single piece or run hundreds. We scale the process to your requirements.

Modern & Traditional Methods

3D scanning, digital manipulation and rapid prototyping alongside traditional craft.

Shaun McQuarters

Owner-Operator · 022 088 2040

How It Works

Your Casting,
Start to Finish

When a job presents itself, many factors influence which process should be undertaken. An art piece for a gallery has very different criteria than an industrial casting heading to a machine shop. One thing remains constant — the requirement for quality and value.

01

Consultation

Bring your idea, drawing, image or existing pattern. We discuss the right method, material and timeline for your project.

02

Patternmaking

We can create patterns from scratch using scanning, 3D modelling, printing or traditional methods.

03

Casting

Greensand, hardsand or investment — your chosen alloy is poured with precision and care to meet your exact specifications.

04

Finishing & Delivery

Fettling, heat treating, blasting and quality inspection. Your casting is dispatched on time.

Client Testimonials

What Our Clients Say

Start Your Project

Ready to Cast Your Idea
Into Metal?

Talk to Shaun and the team. No job too big or small — marine propellers to gallery bronzes, pump components to vehicle restorations.

Contact Us

Let's Talk About
Your Project

Visit Us

19A Bancroft Crescent
Glendene, Auckland, New Zealand

Call Shaun

022 088 2040

Email

admin@moltenmanufacturing.co.nz

Opening Hours

Monday – Friday: 8:00am – 5:00pm

Closed weekends & public holidays

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